CogenS™ — Cooling Tower Module

Cooling Tower Selection & Lifecycle Cost

Select and compare commercial and industrial cooling towers with proprietary CoolTools and YorkCalc performance models. Complete lifecycle cost analysis including water consumption, energy, and maintenance costs.

Why CogenS™

Beyond Equipment Selection. Total System Economics.

Cooling tower selection impacts far more than equipment cost. Water consumption, fan energy, chemical treatment, and maintenance drive the majority of lifetime costs. The right tower for your climate and load profile may not be the cheapest one.

CogenS™ uses proprietary CoolTools and YorkCalc performance models with local TMY weather data to simulate real-world cooling tower performance hour by hour -- revealing the true total cost of ownership.

Capabilities

Complete Cooling Tower Analysis

Integrated performance modeling, water cost analysis, and lifecycle economics.

All Major Tower Configurations

Open and closed circuit cooling towers. Centrifugal and axial fans. Counterflow and crossflow designs. Single-speed, two-speed, and variable speed controls for optimal energy modeling.

Proprietary Performance Models

Built-in CoolTools (35-coefficient) and YorkCalc (27-coefficient) vendor performance models for accurate capacity and efficiency simulation across varying wet bulb conditions and load ratios.

Water Cost Analysis

Tiered water and wastewater billing for cooling tower makeup water. Evaporation rates, blowdown cycles, and drift losses calculated hourly. Fixed charges, volume tiers, and seasonal adjustments included.

Integrated Chiller Coupling

Cooling towers are automatically paired with water-cooled chiller selections. Analyze the complete chiller-tower system as a unit for accurate total cost of ownership.

How It Works

The CogenS™ Cooling Tower Design Process

5-step guided workflow with integrated chiller-tower system specification

Step 1

Site Information

Location & climate data

Step 2

Utility Rates

Energy, water & demand

Step 3

System Specification

Chiller + cooling tower

Step 4

Financials

Economic parameters

Step 5

Run & Results

Execute & view report

Cooling tower specification is integrated into the Chiller System Specification step. Water-cooled chillers automatically include cooling tower configuration.

Signature Features

Everything You Need for Cooling Tower Selection

Technoeconomic Engine

Complete lifecycle cost analysis for the cooling tower system with hourly performance simulation and detailed financial projections over study periods up to 50 years.

Equipment Vendor Database

Pre-loaded cooling tower models with rated capacity, fan power, approach temperature, and flow rates. Open/closed circuit, centrifugal/axial fan configurations.

CoolTools & YorkCalc Models

Proprietary performance curve models with 35 and 27 coefficients respectively. Industry-standard accuracy for capacity prediction across varying conditions.

Water & Wastewater Costs

Tiered water billing with fixed charges, volume tiers, and seasonal adjustments. Makeup water, blowdown, and drift losses calculated for complete operating cost.

Climate-Driven Simulation

TMY wet bulb temperature data drives accurate cooling tower performance modeling. 8,760-hour simulations for 340+ cities across 24 countries.

Professional Reports

Detailed reports with cooling tower performance charts, water cost breakdowns, and integrated chiller-tower comparison tables for stakeholder presentations.

See It In Action

CogenS™ Cooling Tower Walkthrough

From tower selection to performance modeling and final TEA report.

CogenS CT - Cooling Tower Specification

Cooling Tower Specification

Select tower type, fan configuration, flow pattern, and vendor from the equipment database.

CogenS CT - Performance Modeling

Performance Modeling

CoolTools and YorkCalc performance curves for accurate capacity and efficiency simulation.

CogenS CT - TEA Report & Charts

TEA Report & Charts

Lifecycle cost analysis with energy, water, and maintenance cost breakdowns.

CogenS CT - Multi-Vendor Comparison

Multi-Vendor Comparison

Side-by-side cooling tower comparison with capacity, fan power, and total cost metrics.

Built For You

Designed for Energy Professionals

For any professional involved in cooling plant design and equipment selection.

Mechanical & HVAC Engineers

Mechanical & HVAC Engineers

Select optimal cooling tower configurations with full lifecycle cost analysis. Compare open vs closed circuit, fan types, and flow patterns with real performance data.

Facility Engineers & Energy Managers

Facility Engineers & Energy Managers

Justify cooling tower investments with data showing energy savings, water costs, and total cost of ownership versus alternative cooling approaches.

Energy Consultants & ESCOs

Energy Consultants & ESCOs

Provide clients with robust cooling system analysis comparing tower technologies and vendors with defensible lifecycle cost projections including water expenses.

Project Developers & Property Owners

Project Developers & Property Owners

De-risk cooling plant investments by validating equipment selection, water consumption projections, and total system cost before committing capital.

Why It Matters

Solving the Hardest Parts of Cooling Tower Selection

Open vs Closed Circuit

Open circuit towers are cheaper but expose process water to contamination. Closed circuit towers protect water quality but cost more. CogenS™ quantifies the lifecycle cost trade-off for your specific application.

Water Consumption & Cost

Cooling towers consume significant water through evaporation, blowdown, and drift. Water and wastewater costs can represent 10-20% of total operating cost. CogenS™ models tiered water billing for accurate projections.

Fan Control Strategy

Single-speed, two-speed, and variable speed fans dramatically affect energy consumption and noise levels. CogenS™ simulates hourly fan power across the full range of wet bulb conditions your site experiences.

Ready to Optimize Your Cooling System?

Start with our free tool and compare cooling towers with full lifecycle cost analysis including water and energy costs.